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High Speed Paper Cup Forming Machine DEBAO-118S

High Speed Paper Cup Forming Machine <span>DEBAO-118S</span>

The flagship DEBAO-118S paper cup making machine features fast speed, high efficiency and low production cost. The excellent performances and advanced technologies prolong the uptime and increase the productivity, while making the machine user-friendly. The production speed reaches up to 120 cups/min. It forms cups ranging from 3 oz. to 16 oz.

Technical Parameters
DEBAO-118S DEBAO-600ZY DEBAO-600SY
Weight Weight Weight
3500 kg 3500 kg 3000 kg
Packing Size Packing Size Packing Size
Machine: 3.1x1.6x2.1 M3 Cup counter: 1.23x0.61x1.9 M3 Machine: 3.1x1.6x2.1 M3 Cup counter: 1.23x0.61x1.9 M3 Machine: 3.1x1.6x2.1 M3 Cup counter: 1.23x0.61x1.9 M3
Power supply Power supply Power supply
Three-phase 380V, 26KW Three-phase 380V, 26KW Three-phase 380V, 24KW
Self-Prepared Air Source Self-Prepared Air Source Self-Prepared Air Source
0.5-0.8MPa, 0.4cube/min 0.5-0.8MPa, 0.4cube/min 0.5-0.8MPa, 0.4cube/min
Productivity Productivity Productivity
100-120 pcs/min 80-100 pcs/min 80-100 pcs/min
Paper Paper Paper
Single PE/double PE Single PE/double PE Single PE/double PE
Paper Gram Weight Paper Gram Weight Paper Gram Weight
190-380g/m2 190-380g/m2 190-380g/m2
Paper Cup Size Paper Cup Size Paper Cup Size
(D1)φ70-95mm (H)50-135mm
(D2)φ40-75mm (h)5-12mm
(D1)φ70-95mm (H)50-135mm
(D2)φ40-75mm (h)5-12mm
(D1)φ70-95mm (H)50-135mm
(D2)φ40-75mm (h)5-12mm
Detection Detection Detection
Bottom Heating Bottom Heating Bottom Heating
Swiss Leister Assembled ● Assembled ●
Paper Feeding Paper Feeding Paper Feeding
Control Panel Control Panel Control Panel
10.2 inch 7 inch 7 inch
Note: Optional○ Standard●

Machine Quality Assurance
1. We guarantee that mechanical parts can be used for 5 years or for producing 200 million paper cups. As to the electrical vulnerable parts, we offer 1 year guarantee.
2. The maintenance rate of the machine (adjusting machine with tools) is no more than once a day.
3. The lubricating oil should be changed every 4 to 6 months.

Forming Efficiency Assurance
1. The daily output (24 hours) is more than 140,000, while the monthly output is more than 4 million.
2. The qualification rate is above 99%.
3. Several machines can be operated with only one operator.

Package
Vacuum package and standard wooden boxes
Keep the machine safe and protect it from rust.

Design Concept

Designed into box structure, the machine separates the molds with transmission mechanism. Therefore, the paper scraps won't fall into the transmission mechanism, and gear oil can keep clean and be used for a longer period. (The oil should be changed every 6-8 month.) The machine is easy to clean and maintain with longer working life.

Transmission System

5-year warranty for transmission system
Longitudinal axis layout with high precision cylindrical indexing cam and gear
The cam electronic encoder is connected with PLC system to control the transmission. You can control the machine via PLC system, thus saving time.

Cup Forming

Molds
2 hot air blowers are placed at double sides of the paper, resulting in a good cup sealing effect.
The Swiss Leister hot air blow is used for blowing cup bottom.
With PID-tech, the heating temperature is controlled in high precision.
There is no cup that leaks water.

2 Steps for Cup Top Curling
The first step is to exert a pressure.
The second step is to curl the edge with the heater to improve cup quality.

Intelligent System Makes Your Work So Simple

PLC + Sensors + Schneider System
Molds separate with the heaters automatically when the machine stops.
When machine restarts, it continues to process the unfinished cups automatically.

Remote Operation of Machine
The machine setting can be backed up or recovered in one key like a smart phone.
The working situation spare parts are monitored. Any fault occurring during working will be displayed on screen.
PLC is connected with the Internet, our engineer can conduct remote operations to solve the problems of your machine and update your system.

PID Temperature Control
As long as the user selects the paper thickness and the paper type (single or double PE), the PID system will set the temperature automatically.
Also if you change the paper, machine will record all parameters.

CCD Camera Inspection System
The CCD camera inspection system uses two cameras to check cup forming quality in high speed. Here are the inspection aspects:
Cup top curling
Cup bottom curling
The cup inside is clean or not
Cup size
If there's any dirt in the cup or the cup doesn’t form well, the CCD inspection system will pick the cup out and put it into unqualified cup pipe.

Working Report
The system generates daily, monthly and yearly reports of working data. They show the details of machine running situation.
What's the main problem happened on your machine? How many cups are produced every day? What's the qualification rate?
All details can be sent to your computer via local area network. In your office, you can check your production and make production plan.

+ 4 sets of high speed paper cup machine DEBAO-118S
+ 1 set of packaging machine
The cups manufactured by 4 paper cup machines are packaged by 1 packaging machine. You don’t need to pay labor cost for package any more!!

5 sets of high speed paper cup machine DEBAO-118S
+ 1 set of cup collection unit
All cups are conveyed to one unit for package.

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